Battery Manufacturing Process
Proprietary Dry Electrode Battery
Manufacturing Technology
Dragonfly Energy is revolutionizing cell manufacturing by leveraging decades of expertise, cutting-edge equipment, and data-driven insights to optimize battery performance at a fundamental level. Our patented and chemistry-agnostic dry electrode battery manufacturing process enhances efficiency, scalability, and sustainability. This approach eliminates toxic solvents, reduces manufacturing costs, and supports battery manufacturing technology for a variety of lithium-based chemistries.
Unlike Traditional Methods,
Our Dry Electrode Cell Manufacturing Process:
25%
less energy intense production
process
$$
Lower process-related costs
9%
reduced carbon footprint for total
cell manufacturing
No Toxic
NMP Solvent
Production
PFAS-Free
Electrodes
Ability to Produce PFAS Free
Electrodes
* Source: Dragonfly Energy Cost & Sustainability Assessment Report by Sphere Energy | February 2024
Scalable, Cost-Effective & Sustainable
Battery Production
22%
Smaller Manufacturing Footprint
Our proprietary battery manufacturing process Enables:
- Lower Threshold to Market
- Easy to Scale
- Site Location Flexibility
- Produce Different Battery Chemistries in the Same Facility
- Decentralized Manufacturing
“Profitability at Both Small and Large Scales”
Chemistry Agnostic Process
Our innovative dry electrode battery manufacturing technology exhibits remarkable versatility, facilitating the production of lithium battery cells across a spectrum of chemistries with a single, streamlined approach.
LFP
(Lithium Iron Phosphate)
NMC
(Nickel Manganese Cobalt)
LCO
(Lithium Cobalt Oxide)
NCA
(Nickel Cobalt Aluminum Oxide)
Graphite
(Graphite-Based Anodes)
Silicon
(Silicon-Based Anodes)
Patented Dual-Sided Dry Electrode Battery Process
A Streamlined, Next-Generation, Chemistry Agnostic Platform to Manufacture Cells & Highly Cost-Efficient Batteries at Scale Today.
Enhances
the mechanical robustness of the electrodes and improves electrical conductivity
Uniformly
coats each active material particle with polymer and conductive carbons
Less Waste
in manufacturing through the ability to reclaim electrode material during the spray process
“Higher Quality Cell at a Lower Cost”
Securing Breakthroughs
in Battery Manufacturing Technology
Our commitment to innovation extends beyond the lab. Dragonfly Energy boasts an extensive intellectual property (IP) portfolio, safeguarding our unique dry electrode battery manufacturing process and groundbreaking discoveries.
This robust framework allows us to protect our hard-earned advancements, ensuring a competitive edge while fostering continued innovation within the clean energy sector. By responsibly securing our IP, we guarantee the long-term viability of our solutions, ultimately paving the way for a more sustainable future.
Backed by Accomplished Team of
Battery Research & Development
Experts:
Battery Cell Science
Data Science & AI Machine Learning
Manufacturing Innovation
Process Development
Learn More About Our Comprehensive Approach to Optimizing Lithium Technology